ADHISAKTHI is well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard.
Following machinery are supplied to perform individually or as a complete plant.

• Sigma mixer
• Noodler / Refiner
• Triple roll mills
• Duplex vacuum plodder
• Bar Cutting machine
• Toilet Soap Stamping machine
• Soap packing machine
• Cartoning machine
• Auto case packer 

Fully Automatic Toilet Soap Plat

• Automatic raw material elevation
• Process Automations and batch weighing systems
• Direct feed of soap to stamping and packaging lines with auto recycling.
• End of line automations
  

Mechanised Toiled Soap Plant

• Bucket elevator noodle feeding
• Direct feed of soap to stamping and packaging line with auto recycling
  

Basic Plant

• Only Basic Machinery will be supplied
• Hand stamping or foot stamping machine.
  

TOILET SOAP PLANT FINISHING LINE:

• Soap making from Soap Noodles comprising of the following stages
• Noodes along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
• Mixed mass from the sigma mixer is fed to the plodder for refining.
• The refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
• The flakes are fed to the duplex vacuum plodder and taken out as bars of required size
• Bar from the plodder is cut to desired size and stamped according to the shape required
• Stamped cake is wrapped or carton packed depending upon packaging design preferred Finally fed to the master carton 

SALIENT FEATURES OF MECHANISED PARTIAL AUTOMATIC TOILET SOAP PLANT

• Sigma mixer is placed on the platform to enable material flow by gravity
• Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred
• Entire mixed mass from sigma mixer is fed to Noodler / Refiner
• Refined soap mass is fed to the Triple roll mill where it is flaked out
• Flaked material is lifted by conveyor to the Duplex Vacuum Plodder
• Bar cutter cuts the bar to set repeat lengths
• Soap cutter is used to cut the soap to billets matching to the final size
• Billets are fed to automatic stamping machine or manual stamping machine
• Stamped cakes are either carton packed or soap wrapped

SALIENT FEATURES OF FULLY AUTOMATIC TOILET SOAP PLANT: 

• Noodles elevated by bucket elevator / Pneumatically to Silo kept above the sigma mixer
• Based on formula, noodles weighed in the weigh hopper automatically and fed to the sigma mixer
• Material from sigma mixer is dropped to multiscrew conveyor 
  
• Multiscrew conveyor uniformly feeds material to noodler plodder for refining
• Two passes of Triple roll mills to adequately shear the material to a smooth mass without grits
• Duplex vacuum plodder to extrude the bars
• Auto bar cutter and fully automatic recycling systems
• Capacity stamping machine 
  
• Soap wrapping or Carton packing
• Auto direct infeed system from plodder till case packer
• Auto case packer system 
  Both the above options need to have water chilling plant ( 5 deg ) for circulation in the cooling water jackets of processing machinery and glycol chilling plant ( - 27 deg ) for circulation in stamping dies.

• Only critical machinery like sigma mixer, one triple roll mill and non vacuum plodder are used Stamping is done manually.
• Finish of the soap will be comparatively lesser than the one coming out from sophisticated lines 
  
  ASPRO QUOTES ONLY THE MAIN LINE MACHINERY ALONE AS A STANDARD QUOTING PROCEDURE. IF THE CUSTOMER INTENDS TO BUY ALL OTHER RELATED EQUIPMENTS AND UTILITIES, DEPENDING UPON THE CUSTOMER REQUIREMENTS QUOTATION WILL BE SUBMITTED. 
  
  
  ASPRO'S EXCLUSIVE: 
  TOTAL SOLUTION FOR PROCESS AND PACKAGING AUTOMATION TILL END OF LINE 

** Quote for complete automation will be submitted only on customer requests **

Specifications are subject to change as a part of continuous improvement. 

• Pneumatic powder elevators and batch automation systems are given as per special requirement from customer.
• Cost of platforms, pipelines, electrical, change part cost and other equipments not specified here are extra.