Main Mixer Types: SEMI CONTRA ROTARY/ CONTRA ROTARY/ PLANETARY/ ANCHOR TYPE.
Batch Size Range: 50/100/150/250/500/1000 kgs per batch

Adhisakthi's Exclusive Option: Fully automatic batch weighing system.

Salient Features of the Plant

• The main mixer stirrer comprise of the option between Semi Contra/ Contra Rotary/ Planetary/ Anchor type with
  vacuum  facility and jacketed for heating/ cooling requirements.
• The agitator selection is designed suitably to mix product of higher viscosity effectively.
• Product contact points are made of SS 316L
• The main mixer is supported with phase vessel for water phase or oil phase preparation as per the customer's choice
• Material from the phase vessel will be transferred to the main mixer by vacuum or transfer pump.
• The blades keep the material effectively dispersed by adequate turbulence.
• The hinged scraper in the main mixer keeps the product in constant movement and ensures clean side walls for effective heat transfer between the side jacket and product.
• Homogenizer is provided as an optional attachment based on customer preference.
  The Homogenizer attached at the bottom with re-circulation arrangement colloids the product to a fine paste due to high shear speed and milling  through perforated holes.
• Re-circulation of the mass back to the main vessel ensures 99% of the product getting mixed thoroughly.
• The main mixer and phase vessel are mounted on a ergonomically designed SS platform.
• Interconnecting pipelines are electro polished and fitted with suitable filters.

• The top dish supports the agitation assembly which comprises of the following provisions
• 400 mm dia manhole/ 100 mm dia light glass/ 25 mm Wax phase inlet/25 mm Water phase inlet
• 40 mm dia vacuum nozzle with safety valve, gauge and vent filter
• 25 mm dia Nitrogen Gas supply nozzle
• 50 mm dia Circulation nozzle
• 50 mm dia Butterfly discharge valve
• 10 mm dia temperature Sensor

• Product contact points: SS316L, Class 4B (mirror finish)
• The vessel is jacketed for steam and cold water circulation made up of SS304.
• Jacket is insulated with mineral wool and cladded with SS 304 2 mm sheet.
• The jacket is provided with 2 nos. 40 BSP sockets for inlet and outlet
• Vessel is supported by 3 nos. of leg along with the load cell mounting.
• The top dish supports the propeller type agitation assembly.

• The electrical control panel houses the complete controls for the cream plant.
• The motors of the main vessel and phase vessel will have variable frequency drive.
• The panel is fitted with calibrated RPM indicators.
• Digital temperature indicators are provided for the jacket and the inner vessels to measure the temperature of the  jacket and the product.
• MMI control panels are provided as an optional accessory for fully automatic plants working on load cell and SCADA  controls.

• The total plant will be made in a state of the art manner confirming to GMP Standards.
• Electrical material will comply to the safety norms with the conformity certificate from the supplier
• Complete catalogs covering the supplied material, operational instruction, maintenance manual, spare parts list will be provided
  
• List of documents for DQ/ IQ/ OQ will be provided
• Test certificates will be submitted for SS 316 L and contact points
• Hydro test certificates will be enclosed along with the documents

• Trolley mounted stirrer is used for stirring liquids kept in movable trolleys.
• The trolley mounted stirrer is fitted on a tripod stand fitted with wheels for movement
• Stirrer is kept in an inclined fashion which is adjustment and tiltable
• Flame proof motor is provided with 360 rpm final drive to stir with propeller type stirrer or scowl's disc.
• PTFE Coated Stirrer helps in the mixing of Acids.

• PLM Efficiently Combines Liquid and Solid Particles to From Paste Under Vacuum or without vacuum.
• Planetary Rotation of Beaters provide uniform product mix
• Batter Beater/Drop Center Beater with Scraper Blade to Suit Product/Process
• Materials May Be Either Charged on Open Cover Or by Vacuum Feed.
• Large Quantities of Material From Phase Vessel Is Sucked Efficiently by Vacuum
• Bottom vessel is movable with non marking castor wheels
• Top Main Stirrer Speed-10-60 RPM, Driven by 1 HP Motor with Suitable Gear Box
• Motor: Cropton/Kirloskar Make-FLP and Gearbox-Radicon/Elecon?Santhi
• Shaft is Supported Through A Heavy Duty Bearing Houshing with Mechanical Seals
• Lifting of Top Lid Through Manual (Motorized/Hydraulic Arrangement-Optional)