• Main Mixer Options: semi Contra Rotary/ Contra Rotary/ Planetary/ Anchor Type Mixers
• Batch Size Range: 5/10/25/50 kgs/batch
  

Optional Configuration

• Stand alone Pilot mixer with control panel
• Skid Mounted Mixer with oil phase & water phase
• Main Mixer with one phase kettle
• With or without homogenizer
• Skid mounted plant with pilot size utilities
  

Standalone Pilot mixer with control panel

• The Stand alone Pilot mixer comprise of only the main mixer with inbuilt control panels and Heating systems.
• The main mixer is made of the option between semi contra/ Contra Rotary/ Planetary/ Anchor type mixing vessel with vacuum facility and jacketed for heating/ cooling requirements.
• The agitator selection is designed suitably to mix product of higher viscosity effectively.
• Product contact points are made of SS 316L
• The blades keep the material effectively dispersed by adequate turbulence.
• The hinged scraper in the main mixer keep the product in constant movement and ensure clean side walls for effective heat transfer between the side jacket and product.
• The main mixer consists of cylindrical shell with flanged top & welded bottom dish made of SS316.
• Mixer is ergonomically mounted on operational table top to view the product during mixing and product additions
• Jacket is insulated with 30 mm thick mineral wool insulation (Asbestor free) and shall be cladded with 2mm SS304.
  
• The top dish is provided with the following nozzles
  • SMS sight glass
  • Light glass with focus light
  • Oil phase & water phase inlet
  • Vacuum nozzle with safety valve/ vacuum gauge and vent
  • The top Dish is locked through an airtight nut locking system for comfortable opening and closing of the dish.
    
    
• The bottom dish shall be provided with the following nozzles
• Butterfly valve for discharge, recirculation
• Temperature sensor.
  

The Agitation Assembly

• Agitation assembly is driven by suitable geared motor with speed range of 0-60 RPM continuously variable through AC Frequency Controller
• Shaft of the agitator is packed with mechanical seal and necessary housing.
• Mechanized screw rod system to lift top dish for easy sanitization, cleaning and material discharges.
• The primary advantage of the agitator design is that there is no bottom support for the agitation with PTFE bush, resulting in faster & much more effective cleaning cycles than a conventional agitation system.
• Vessel is provided with bottom entry 1440 RPM High Speed Emulsifier system through mechanical seal with TC/TC seal face.
• Inline recirculation line with the manufacturing vessel through high speed emulsifier ensures through mixing of product.
• Valves are placed suitably to discharge the material after completion of batch.
  
  

Skid Mounted Pilot Plant

• The Skid mounted full cream pilot plant comprises of the entire set of main mixing vessel supported by phase kettles, heating system, vacuum pump, Electrical heating system.
• The main mixer is supported with phase vessel for water phase or oil phase preparation as per the customer choice
• Material from the phase vessel will be transferred to the main mixer by vacuum.
• The Control panel indicates the following
  • Temperatures of jacket and product
  • Speed of the main mixer stirrer and homogenizer
• Options of changing the stirrers between semi contra, contra, anchor, paddle, schowl's propeller etc. are provided depending upon customer preference
• Thus the plant is made versatile to formulate wide range of product like ream, tooth paste, ointments, gel, shampoo, shaving cream, hair dye etc.