PICK AND PLACE MODEL CASE PACKERS ( ACP-PP* - SERIES )

• The machine works on the principle of pick and place method using specially designed vacuum suction systems.
• Cycle Speed : Pneumatically operated : 12 cycles / head and Servo Driven : 15 cycles / head.
• Matrix Plate : Matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round below suction cups depending upon the product shape.
• PLC : Allen Bradley make with HMI panel optional extra & pneumatic components are of FESTO / SMC make.
• The machine houses the electrical and pneumatic panel within the base foot print of the machine.
• Grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
• All moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors
  (Light curtains) to ensure operator safety.
• HMI will display trouble shooting procedures and fault indications to minimize down time and improve OEE.
  Coverall equipment efficiency.
• Electrical and pneumatic components are designed for easy access and replacement without disturbing main
  wiring system to reduce down time.

We have the following models to match various line speeds and packing configurations

• 1. SINGLE HEAD CASE PACKER ( ACP -PPS- SERIES ) : Speed Upto 12 pick up cycles /min
• 2. DOUBLE HEAD CASE PACKER ( ACP- PPD -SERIES ) : Speed uoto 24 pick up cycles/min
• 3. TRIPLE HEAD CASE PACKER ( ACP-PPT- SERIES ) : Speed upto 33 pick up cycles/min
• 4. FOUR HEAD CASE PACKER ( ACP-PPD-TWH-SERIES) : Speed upto 40 pick up cycles/min

HIGH SPEED SERVO MODELS: FOUR HEAD CASE PACKER (ACP - PP - TWH -DUP - SERIES)

• Predominantly pneumatically operated case packer models are used because of its user friendliness and cost effectiveness.
• However to achieve more cycle speed SERVO driven machines are supplied depending upon customer requirements.
• Allen Bradley SERVO drives are used
• 25 % increased cycle speed may be achieved by using SERVO based case packing system
• ROBOTIC pick and place systems may also supplied by us through integrating standard ROBOT to our case packer models 
  

MODULAR BELT MATRIX BASE MODELS:

• The modular belt matrix base models helps in achieving higher speeds
• It is difficult to arrange certain products on matrix table. Modular belts enable inline matrix formation for such products
• Design of such machinery are tailor made to match the specific requirement of customers 
  

AUTO CASE ERECTOR - FILLING-TAPING MODEL: AUTO CASE ERECTOR & PACKER MONO BLOCK (ACEP - PP-SERIES)

• The mono block case erector cum packer model combines the operation of both carton opening and product filling to final taping
• Carton bundles loaded in the magazine are erected automatically and fed to the filling station
• The product is filled in lathe carton through suitable method matching to product nature and orientation for filling
• After filling both top and bottom flaps are closed and taping is done or fed to the final end of line conveyor
• Consistency in the quality of carton plays a major role when auto carton erection is integrated 
  

TOP LOAD - PICK AND PLACE MONO BLOCK MODELS ACEP-PPD-SERIES

• The mono block machine is a combination of Auto Case Erector with Pick and place top load mechanism.
• Fully automatic machine from auto erection to filling and final taping system
• Occupies relatively lesser space in comparison with combination machine of separate auto case erection and filling machine
• Optional top and bottom taping attachment based on customer preference
• The machine works on the principle of pick and place method using specially designed vacuum suction systems.
• Option of Single head and Twin head mono block machine with SS construction or powder coated Carbon steel construction
• Cycle Speed : Pneumatically operated. 12 cycles / head and Servo Driven : 15 cycles / head
• Matrix Plate : Matches to the carton size, matrix and product size fitted with rectangular bellow suction cups or round bellow suction cups depending upon the product shape.
• PLC: Allen Bradley make with HMI panel optional extra & pneumatic components are of FESTO / SMC make.
• The machine houses the electrical and pneumatic panel within the base foot print of the machine.
• Grippers are used to hold containers and bottles if they are not suitable for lifting through vacuum.
• All moving parts are covered with safety limit switch interlock and the machine is fitted with optional beam sensors (Light curtains) to ensure operator safety.
• HMI will display trouble shooting procedures and fault indications to minimize down time and improve OFF.
• Electrical and pneumatic components are designed for easy access and replacement without disturbing main wiring system to reduce down time. 
  

THE SIDE LOAD SERIES: FULLY AUTOMATIC SIDE LOAD CASE PACKER (ACEPT - SL - SERIES) 
The method is highly advantageous because of its integral assembly comprising of

• Case Erection o Inline matrix formation through vertical stacking
• Product loading through side
• Inline automatic major and minor flaps closing
• Integrated dual side taping system


• Positive locating through flap opening and holding on the sides
• Flexibility for easy topping up of carton bundles
• Higher flexibility to handle wide varieties of cartons and products
• Capable to link up in high speed lines
• Lower operating cost comparing to pick and place models 
  

TOP LOAD: STACKING MODEL : TOP LOAD CASE ERECTOR CUM STACKER MODEL (ACEP - STK - SERIES) 

• The Horizontal stacking machine works on the principle of layer by layer horizontal
• Stacking inside the carton
• This machine is a standard mono block carton erector cum packing system
• Unlike the pick and place mechanism, this machine does not use vacuum suction
• Highly suitable for products that are heavy which cannot be lifted by vacuum


• Positive flap locating system for product loading with ease inside the carton
• Options of Servo and pneumatic configurations for step by step stacking
• Relatively higher speed achieved in comparison with the pick and place mechanism
• Fully automatic carton erection loading and flap closing system 
  

AUTO CASE ERECTOR CUM TAPING MACHINE (ACE - TPG - SERIES)

• The machine automatically erects the carton from the bundle loaded to its
• magazine
• Bottom flaps are automatically closed and fed to the bottom taping station
• Speed up to 12 cartons per minute
• Easy change over for different carton sizes
• Pneumatic holding system for easy topping up of carton bundle
• Light curtain safety sensors are provided as optional safety feature 
  

COMMON FEATURES FOR ALL CASE PACKERS:

• Safety covers using polycarbonate windows and limit switch interlocks
• Fully PLC controlled with user friendly features
• Very simple to operate
• All the pneumatic components are of FESTO / SMC make
• The machines are capable to handle a line speed ranging from
• 250 pcs per minute to 500 pcs per minute.
• The speed depends upon the matrix size and the product nature.